HVAC

Rectangular Duct Profiles & Corners

Rectangular ductwork profiles and corners are the means to join lengths of ductwork together and enable a near airtight seal between the pieces. Typically, this would be done using four lengths of profile each connected with a corresponding corner producing a frame. The frame is then attached to the next frame and so on.

  • XCEL DUCTWORK JOINTING PROFILES
    XCEL DUCTWORK JOINTING PROFILES
    • Provides for rapid assembly of cross joints.
    • Integral pocket with permanently flexible non toxic sealant.
    • Available in standard Euro sizes of 20mm, 30mm and 40mm.
    • Fully conforms to UK, B&ES Specification DW/144 (2013).
    • Awarded Quality Assurance Certification BS EN ISO 9001.
    • Full range of accessories to suit all sizes of flange.
    • Tested & certified by BSRIA in accordance with the B&ES (formally HVCA) test procedures DW/TM1.
    • Suitable for B&ES specification DW/144 for Joint Ratings up to J4 and pressure classes A, B & C.
  • XCEL DUCTWORK JOINTING CORNERS
    XCEL DUCTWORK JOINTING CORNERS
    • XL20C - 2.3mm gauge corner piece
    • XL30C - 2.3mm gauge corner piece
    • S40/12U - 3.0mm gauge corner piece
    • Steel Grade EN 10111:1998-DD11 Pickled & Oiled Finish - Zinc and clear passivate to BS EN 12329-Fe/Zn5/A.
  • DOBY DUCTWORK JOINTING PROFILES
    DOBY DUCTWORK JOINTING PROFILES
    • Provides for rapid assembly of cross joints.

    • Integral pocket with permanently flexible non-toxic sealant.

    • Available in standard Euro sizes of 20mm, 30mm and 40mm.

    • Fully conforms to UK, B&ES Specification DW/144 (2013).

    • Awarded Quality Assurance Certification BS EN ISO 9001.

    • Full range of accessories to suit all sizes of flange.

    • Tested & certified by BSRIA in accordance with the B&ES (formally HVCA) test procedures DW/TM1.

    • Suitable for B&ES specification DW/144 for Joint Ratings up to J6 and pressure classes A, B, C & D.
  • DOBY DUCTWORK JOINTING CORNERS
    DOBY DUCTWORK JOINTING CORNERS
    • S20/12U - 2.3mm gauge corner piec
    • S20/12LU - 2.3mm gauge corner piece
    • S30/12U - 2.3mm gauge corner piece
    • S40/12U - 3.0mm gauge corner piece
    • Steel Grade EN 10111:1998-DD11 Pickled & Oiled Finish - Zinc and clear passivate to BS EN 12329-Fe/Zn5/A.
  • VERROMAX DUCTWORK JOINTING PROFILES
    VERROMAX DUCTWORK JOINTING PROFILES
    • Permanently flexible non-toxic sealant injected into the profile during manufacture, will not harden and crack post installation.
    • Available in standard metric sizes of 20mm, 30mm and 40mm.
    • Fully conforms to UK, HVCA specification DW144 and awarded Quality Assurance Certification BS EN ISO 9001.
    • No need to switch flange regardless of joint rating and pressure class.
    • Tested and certified by BSRIA in accordance with the B&ES (formally HVCA) test procedures DW/TM1.
    • Suitable for B&ES specification DW/144 for Joint Ratings up to J5 and pressure classes A, B and C.
    • Z275 gram coating to steel giving anti-corrosion benefits, Full range of accessories to suit all sizes of flange.
    • Choice of material types and gauges, available in Stainless Steel & Aluminium on request.
  • VERROMAX DUCTWORK JOINTING CORNERS
    VERROMAX DUCTWORK JOINTING CORNERS
    • VM20C - 2.0mm gauge corner piece
    • VM30C - 3.0mm gauge corner piece
    • VF40C - 5.0mm gauge corner piece
    • Steel Grade EN 10111:1998-DD11 Pickled & Oiled Finish - Zinc and clear passivate to BS EN 12329-Fe/Zn5/A.
  • VERROFLANGE DUCTWORK JOINTING PROFILES
    VERROFLANGE DUCTWORK JOINTING PROFILES
    • Provides for rapid assembly of cross joints.
    • Permanently flexible non-toxic sealant injected into the profile during manufacture.
    • Available in standard metric sizes of 20mm, 30mm and 40mm.
    • Fully conforms to UK, HVCA specification DW144, awarded Quality Assurance Certification BS EN ISO 9001.
    • Full accessory range to suit all sizes of flange, choice of material types and gauges.
    • Tested and certified by BSRIA in accordance with the B&ES (formally HVCA) test procedures DW/TM1.
    • Suitable for B&ES specification DW/144 for Joint Ratings up to J6 and pressure classes A, B, C and D.
  • VERROFLANGE DUCTWORK JOINTING CORNERS
    VERROFLANGE DUCTWORK JOINTING CORNERS
    • VF20SC - 2.5mm gauge corner piece
    • VF20LC - 2.5mm gauge corner piece
    • VF30C - 3.0mm gauge corner piece
    • VF420C - 5.0mm gauge corner piece
    • Steel Grade EN 10111:1998-DD11 Pickled & Oiled Finish - Zinc and clear passivate to BS EN 12329-Fe/Zn5/A.
  • DOBY 45 DUCTWORK JOINTING PROFILE
    DOBY 45 DUCTWORK JOINTING PROFILE
    • Provides for rapid assembly of cross joints.
    • Integral pocket with permanently flexible non-toxic sealant.
    • Height nominal 45mm.
    • Fully conforms to UK, BESA Specification DW/144 (2013), awarded Quality Assurance Certification BS EN ISO 9001.
    • Full range of accessories to suit flange profile.
    • Tested & certified by BSRIA in accordance with the BESA (formally HVCA) test procedures DW/TM1.
    • Joint rating is J5 for all pressure classes and J6 for low pressure. When using a centrally fitting tie bar the Doby 45, profile increases to J6 for medium and high pressure.
  • DOBY 45 DUCTWORK JOINTING CORNER
    DOBY 45 DUCTWORK JOINTING CORNER
    • DV45C - 3.0mm gauge corner piece
  • PRE-INSULATED DUCTWORK JOINTING PROFILES
    PRE-INSULATED DUCTWORK JOINTING PROFILES
    • Provides for rapid assembly of cross joints in pre-insulated duct systems.
    • Available to suit 20-30mm pre-insulated duct board.
    • Fully conforms to relevant UK, HVCA ductwork specification.
    • Allows installation/fixing in line with conventional steel ductwork installation.
    • Complete with purpose designed corner pieces. Full range of accessories to suit all sizes of flange.
    • Tested in accordance with HVCA test procedures.
    • Suitable for all pre-insulated duct systems, optional pre-drilled fixing holes.
    • Complete also with purpose designed Dutch Bend to prevent air leakage from completed installation.
    • A substantial time saving on both manufacture and installation compared to conventional ‘grip’ system.
  • PRE-INSULATED DUCTWORK JOINTING SYSTEM CORNER
    PRE-INSULATED DUCTWORK JOINTING SYSTEM CORNER
    • IDC22 - 1.0mm gauge corner piece
    • IDC30 - 1.0mm gauge corner piece
  • DV SPECIALIST DUCTWORK JOINTING PROFILES
    DV SPECIALIST DUCTWORK JOINTING PROFILES
    • Provides for rapid assembly of cross joints.
    • Produced as standard in 304L/316L Stainless Steel, 1050 Aluminium can be used at the customers request.
    • Available in standard metric sizes of 20mm, 30mm and 40mm.
    • Permanently flexible non-toxic sealant available.
    • Full range of accessories to suit all sizes of flange.
    • Precision rolled profiles for specialist applications where standard galvanised steel systems are not appropriate, such as Pharmaceutical, Clean Rooms and Corrosive atmospheres.
  • DV SPECIALIST DUCTWORK JOINTING CORNERS
    DV SPECIALIST DUCTWORK JOINTING CORNERS
    • VF20C - 2.5mm gauge corner piece
    • VF320C - 3.0mm gauge corner piece
    • VF420C - 4.95mm gauge corner piece
    • Steel Grade EN 10111:1998-DD11 Pickled & Oiled Finish - Zinc and clear passivate to BS EN 12329-Fe/Zn5/A.
  • FACT SHEET - SLIDE ON FLANGE DUCT JOINTS
    FACT SHEET - SLIDE ON FLANGE DUCT JOINTS

    These are technical fact sheets covering a few of our products. For further information beyond what you can find in the sheets, then please call our sales office on: +44 1207 288012

  • FACT SHEET - DOBY 45 DUCT JOINTING PROFILE
    FACT SHEET - DOBY 45 DUCT JOINTING PROFILE

    These are technical fact sheets covering a few of our products. For further information beyond what you can find in the sheets, then please call our sales office on: +44 1207 288012

What Are Rectangular Duct Profiles and Corners?

Rectangular duct profiles and corners are essential components in HVAC systems. They form the structural framework that connects duct sections, ensuring stability and airtight performance. These components are specifically designed to create strong, reliable duct joints that maintain the shape and integrity of the system.

Duct profiles act as the "spine" of rectangular duct systems. They run along the edges of each duct section, forming a sturdy frame. Corners are then used to join these profiles together, creating a complete rectangular framework. This frame not only supports the ducts but also allows seamless connections between sections.

Without these components, duct systems would lack the necessary support and durability. Rectangular profiles and corners ensure that HVAC frames remain rigid, even under high airflow or fluctuating pressure conditions.

Ensuring Airtight Performance

One of the primary functions of rectangular duct profiles and corners is to achieve near-airtight seals between duct sections. By forming tight connections, they prevent air leaks that can reduce system efficiency. Airtight duct systems ensure consistent airflow, minimising energy waste and maintaining optimal performance.

These components are especially important in systems where energy efficiency and air quality are priorities. By eliminating leaks, duct profiles and corners contribute to improved indoor air quality and reduced operational costs.

Supporting System Durability

High-quality duct profiles and corners also enhance the overall durability of HVAC systems. They provide the structural strength needed to withstand wear and tear, as well as environmental factors like vibration and thermal expansion. This ensures a longer lifespan for ductwork, reducing the need for frequent repairs or replacements.

Rectangular duct profiles and corners are more than just connection points; they are the backbone of reliable, efficient HVAC systems. Their role in creating airtight, durable ductwork makes them indispensable for any project.

Key Features of Doby Verrolec Rectangular Duct Profiles & Corners

Doby Verrolec's rectangular duct profiles and corners are engineered to provide unmatched performance and reliability for HVAC systems. Designed with precision and durability in mind, these components ensure secure connections, airtight seals, and long-term functionality. Below are the key features that set our duct profiles and corners apart.

Durable Materials for Long-Lasting Performance

Our duct profiles and corners are made from high-quality materials, such as galvanised steel, ensuring superior durability. These materials resist corrosion, wear, and deformation, even in demanding environments. This durability ensures the ductwork remains stable and functional, reducing the need for frequent replacements or repairs.

Quick and Secure Assembly

Doby Verrolec profiles and corners are designed for quick installation, saving both time and labour costs. Our precise engineering ensures seamless alignment and secure connections, making assembly straightforward and efficient. Installers can easily achieve strong, airtight seals without additional modifications.

High-Quality Corners for Perfect Alignment

The corners are the critical link in rectangular duct frameworks, ensuring each connection is perfectly aligned. Doby Verrolec’s high-quality corners provide a tight and secure fit, preventing air leaks and maintaining the structural integrity of the system. They are designed to integrate effortlessly with our duct profiles, enhancing overall performance.

Customisable Sizes and Finishes

We understand that every HVAC project has unique requirements. That’s why our rectangular duct profiles and corners are available in custom sizes and finishes to suit your specific needs. Whether you require a standard design or a bespoke solution, we deliver products that align perfectly with your project specifications.

Applications of Rectangular Duct Profiles & Corners

Rectangular duct profiles and corners are essential components for a wide range of HVAC systems. Their versatility and reliable performance make them suitable for residential, commercial, and industrial applications. Designed to support airtight sealing and efficient airflow, these components ensure the functionality and durability of HVAC systems in various environments.

Residential Applications

In residential buildings, rectangular duct profiles and corners are used to create duct systems that deliver consistent airflow throughout homes. These systems require airtight seals to ensure efficient heating and cooling while minimising energy loss. Profiles and corners also provide the structural support needed for ductwork that fits within compact spaces, such as lofts and basements.

Commercial Applications

Commercial HVAC systems, such as those found in office buildings, shopping centres, and schools, rely on rectangular duct profiles and corners for stable and efficient airflow. These components help maintain comfortable indoor temperatures and high air quality. Their airtight connections reduce energy consumption, ensuring cost-effective operation over time.

Industrial Applications

In industrial settings, duct systems must withstand high pressures and extreme conditions. Rectangular duct profiles and corners are ideal for industrial ventilation systems, cleanrooms, and factories. They provide the durability and airtight seals needed to maintain consistent airflow while supporting larger, more complex duct systems.

High-Efficiency Airflow and Airtight Sealing

These components are critical in projects where high-efficiency airflow and airtight sealing are essential. By preventing air leaks and ensuring consistent pressure within the ducts, they enhance energy efficiency and reduce operating costs. Applications such as laboratories, hospitals, and data centres rely on these features for optimal performance.

Examples of Applications

  • Cleanrooms: Maintain strict environmental controls with airtight duct systems.
  • Industrial Ventilation: Ensure stable airflow in factories and production facilities.
  • Office Buildings: Create comfortable, energy-efficient indoor environments.

How to Choose the Right Profiles and Corners for Your Project

Selecting the correct rectangular duct profiles and corners is essential for the performance and efficiency of your HVAC system. With the right components, you can ensure strong connections, airtight seals, and a durable duct framework. Here are key factors to consider and practical tips to help you make the right choice.

1. System Size

The size of your HVAC system will determine the dimensions of the duct profiles and corners you need. Larger systems often require heavier-duty profiles and corners to handle increased airflow and weight. For smaller residential projects, lightweight yet durable components may be sufficient.

2. Pressure Requirements

HVAC systems operating under high pressure demand robust components that can maintain their shape and integrity. Select profiles and corners that are rated for your system's pressure conditions to prevent air leaks and ensure reliable performance over time.

3. Compatibility with Existing Ducts

Ensure that the profiles and corners you choose are compatible with your existing ductwork. Doby Verrolec profiles and corners are designed to integrate seamlessly with standard and custom duct systems, making installation efficient and hassle-free.

Tips for Selecting the Right Profiles and Corners

  1. Match Profile Size to System Requirements
    Choose profiles with the correct dimensions to fit the duct sections you are connecting. An oversized or undersized profile can lead to misalignments, air leaks, or structural instability.
  2. Choose the Right Corner Type
    Corners play a critical role in creating a secure, airtight connection between profiles. Look for corners that provide perfect alignment and tight sealing. High-quality options, like those from Doby Verrolec, simplify assembly while enhancing durability.
  3. Consider Material Quality
    Select profiles and corners made from durable materials such as galvanised steel. These materials resist corrosion and deformation, ensuring the longevity of your HVAC system.
  4. Factor in Installation Efficiency
    Opt for components designed for ease of installation. Profiles and corners with precise engineering reduce assembly time and labour costs, helping you stay on schedule.
  5. Consult an Expert
    If you’re unsure which profiles and corners are best for your project, consult a trusted supplier like Doby Verrolec. Our team can recommend the ideal components based on your system's size, pressure requirements, and unique needs.

Why Choosing the Right Profiles and Corners Matters

Selecting the correct profiles and corners is about more than just compatibility—it’s about ensuring the long-term efficiency and durability of your HVAC system. The right components create airtight seals, minimise energy waste, and reduce the need for ongoing maintenance. By making informed choices, you can improve your project’s outcomes and achieve significant cost savings over time.

Doby Verrolec offers a wide range of profiles and corners designed to meet the highest industry standards. Contact us today to learn more about our products and how they can support your project’s success.

Commonly Asked Questions:

What materials are used in Doby Verrolec duct profiles and corners?

Doby Verrolec duct profiles and corners are made from high-quality materials such as galvanised steel. These materials are durable, corrosion-resistant, and designed to withstand the demands of HVAC systems. The robust construction ensures long-term performance, even in challenging environments.

Can these profiles and corners handle high-pressure systems?

Yes, Doby Verrolec duct profiles and corners are specifically designed to handle high-pressure HVAC systems. Their sturdy construction and airtight connections provide the structural integrity needed to maintain consistent airflow and prevent deformation under pressure.

How do they improve the energy efficiency of HVAC systems?

Rectangular duct profiles and corners create near-airtight seals between duct sections, preventing air leaks that cause energy loss. By maintaining consistent airflow and reducing pressure drops, these components help HVAC systems operate more efficiently, lowering energy consumption and operational costs.

Are custom sizes available for unique project requirements?

Yes, Doby Verrolec offers custom sizes for duct profiles and corners to suit unique project needs. Whether you require specific dimensions or specialised finishes, our team can provide tailored solutions to ensure a perfect fit for your HVAC system.

What are the benefits of using galvanised steel in duct profiles and corners?

Galvanised steel is highly durable and resistant to corrosion, making it ideal for duct profiles and corners. It provides long-lasting protection against environmental factors like moisture and ensures the structural stability of HVAC systems.

How do I know which profile size to choose for my project?

The size of the duct profile depends on the dimensions of your ductwork and the pressure conditions of your system. Doby Verrolec provides a range of standard sizes and expert guidance to help you select the right profile for your project.

Can rectangular duct profiles and corners reduce maintenance needs?

Yes, high-quality duct profiles and corners minimise air leaks and maintain structural stability, reducing wear and tear on HVAC systems. This leads to fewer maintenance issues and extends the lifespan of the system, saving time and costs.

 

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